| CYLINDRICAL
HOT ZONE MODELS
Listed in Table I are the three models with
cylindrical hot zones. Maximum temperature capabilities are based on hot zone and power
supply sizes. Standard models feature a vertical hot zone with bottom loading hearth.
Special modifications to permit top loading or horizontal operation are available.
Heat up time to maximum temperature is typically less than one hour.
With an inert gas flow, cool down from maximum temperature to 100°C can be accomplished
in approximately 5 hours.
TABLE I
| MODEL |
HOT ZONE SIZE |
MAXIMUM
TEMPERATURE |
POWER
SUPPLY |
HTG-6590-30*
|
6.5" I.D. x 9" high
(165mm x 229mm) |
3000°C
|
64 kVA
|
HTG-5080-25*
|
5.0" I.D. x 8" high
(127mm x 203mm) |
2500°C
|
40 kVA
|
HTG-7010-25
|
7.0" I.D. x 10" high
(178mm x 254mm) |
2500°C
|
50 kVA
|
*Can
be equipped with optional aluminum oxide muffle tube assembly.
Smaller power supplies are available for lower maximum temperatures and/or reduced heating
rates. |
|
FURNACE CONSTRUCTION
Heating elements are high-density graphite.
In the cylindrical hot zone models insulation is all graphite felt. In cubical models
insulation is a combination of graphite felt and carbon powder. Both models have a
graphite radiation shield to isolate the insulation from the hot zone and facilitate
element replacement.
The furnace shell is of double-wall water-cooled stainless steel
construction. Bulkheads are nickel-plated aluminum with integral water cooling channels
and O-ring seals. Leak rate of the furnace chamber is certified to be less than 10-7 std.
cc/sec., by helium mass spectrometer test.
Two radial ports are located at the midpoint of the hot zone. One port
is equipped with a 9/16" (14.3mm) diameter-viewing window with anti-fog gas diffuser.
The second port is plugged but can be used for a thermocouple or a pyrometer. Mechanical
vacuum pumping port with valve, gas inlet and vent ports and a pressure relief valve port
are provided on the bulkheads.
The vacuum furnace chamber is designed and manufactured for pressure
capabilities from vacuum to 15 psig positive pressure, in accordance with all applicable
provisions of ASME Code for Boilers and Unfired Pressure Vessels. The chamber can be
optionally registered with the National Board of ASME.
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CUBICAL
HOT ZONE MODELS
The cubical hot zone models in Table II can be
specified for either top or bottom loading. For bottom loading, the hearth elevator is
motor driven. For top loading, a counter-balanced, swing-away lid is provided.
At full power maximum temperature can be reached in approximately 2
hours. Cool down time from maximum temperature to 100°C is approximately 8 hours.
TABLE II
| MODEL |
HOT ZONE SIZE |
MAXIMUM
TEMPERATURE |
POWER
SUPPLY |
HTG-16-20*
|
16" x 16" x 16"
(406mm x 406mm x 406mm) |
2000°C
|
180 kVA
|
HTG-14-22*
|
14" x 14" x 14"
(356mm x 356mm x 356mm) |
2200°C
|
180 kVA
|
HTG-12-25*
|
12" x 12" x 12"
(305mm x 305mm x 305mm) |
2500°C
|
180 kVA
|
*Add
-T suffix to designate top loading
Add -B suffix to designate bottom loading
Smaller power supplies are available for lower maximum temperatures and/or reduced heating
rates. |
|
POWER SUPPLY
The manual power supply includes a silicon
controlled rectifier power regulator and a step-down load transformer. Furnace power is
activated through panel-mounted push buttons and a magnetic contactor. An ammeter
indicates primary current. A safety interlock with warning lamp, audible alarm, and
operate/reset switch with mode indicating lamp monitors cooling water flow and optional
alarm circuits.
Power is manually adjustable from 0-100% by means of a panel mounted,
digital set, 10-turn potentiometer. A front panel jack will accept a ma or dc
output from an external temperature controller to automatically control power supply
output. Except for the separately enclosed load transformer, all power supply and control
components are housed in a floor console to which the standard, modular temperature
control accessories can be added.
FACILITY REQUIREMENTS
| Electric: |
440/480 volt, 60 Hz, 3 phase
or 380 volt, 50 Hz, 3 phase |
| Water: |
8 to 12 gpm at 50 psi differential; 65-85°F
(30 to 45 l/min. at 3.5 kg/sq. cm., 18-30°C) |
| Space: |
Max. floor area 10 x 10 (3m x 3m) |
| Height: |
7 (2.1m) |
|
Automatic Temperature Control - 3-mode, current proportioning, digital set point
instrument with a millivolt scale.
Temperature Sensors -
Recommended are type C with a
tungsten-coated moly sheath thermocouple for temperatures to 2000°C, or a radiation
pyrometer for temperatures above 2000°C.
Automatic Power Control - Utilizes a power transducer to
maintain selected power levels without temperature feedback.
Temperature Programmers - Include curve following and
linear ramp models.
Temperature Recorders - Available in single and multi-pen
and multi-point models in several chart widths.
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Gas Control Systems - Include inert gas controls, burn-off systems for
combustible gases, and the Model GSS hydrogen gas control and safety system.
Vacuum Systems - Mechanical and diffusion pumped vacuum
systems are available with manual or air operated valves. Pumping system options include
vacuum gauge controls, and automatic valve control.
Muffle Tube Assemblies - The addition of aluminum oxide
muffle tube assemblies to some furnace models permits working in air or oxidizing
atmospheres.
Please refer to the appropriate data sheets for complete details of
standard accessories. |